Kokam Battery Module(KBM)
Liquid Cooled Battery
Kokam EV Battery Pack (XPAND)
NEW GENERATION EV BATTERY PACK
Kokam Battery System is designed for use in commercial truck, bus, tram, and heavy duty transportation. The system can be integrated in parallel and in series to create very high energy and high voltage systems. Furthermore, the “Variable Bulkhead” allows Kokam to customize the packs’ electrical and cooling interfaces without having to retool the entire systems.
EV Battery Type 1 : Xpand
- Easy to customize high voltage, low voltage and cooling interfaces to each application
- All connections at front panel; rear access not needed for installation
- New Kokam BMS permits very large strings and pack combinations (Up to 750V per string, and up to 24 strings in parallel)
- Allows upgrades to connector styles, fuses, VTBs without tooling entire pack
- Robust, highly serviceable BDU with integrated SCU; standalone MCU
- Available with or without internal fuse
- Highly robust tab-to-busbar joint survives the harshest vibration & shock environments while maintaining ultra-low DCIR
- Direct cooling to cell face; 50-75% less mass than competing technology; maximizes volumetric efficiency
- Enhanced cell separator eliminates the need for thermal barriers
Single Unit
Scalable Modular Design
| TECHNICAL DATA | 71P 7.1 kWh | 99P 9.9kWh | 114E 11.4 kWh |
|---|---|---|---|
| Cell Configuration | 40NMC HP-2p24s | 56NMC HP-2p24s | 63 NMC UHE-2p24s |
| Specific Energy (Wh/kg) | ≥92 | ≥130 | ≥151 |
| Capacity (Ah; Rated at C/2) | 80 | 112 | 126 |
| Voltage (Nominal; V) | 88.8 | 88.3 | 88.3 |
| Mass (kg) | 76.8 | 75.9 | 73.5 |
| Dimensions (L x W x H) | 753mm x 303mm x 282mm | ||
| Certification | ISO 12405, ISO 20653, ISO 16750, GMW 16390, UNDOT 38.3, ECE R100 8E, IEC 62281, J2929, UN 38.3 |
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EV Battery Pack Validation
| Test | Conditions | Reference |
|---|---|---|
| Ingress Protection | Mated: IP67, IPXXD, Unmated | ISO 20653 |
| Isolation | IEC 62133 | |
| Shock | 50G, 6mS, 3 axis, 10 each | ISO 12405 |
| Vibration | Random, 3 Axis, 21 hr/axis | ISO 12405 |
| Composite Heat & Humidity | RH 93%, 25°- 65°C, 28 day | ISO 16750 |
| Thermal Shock | 85°C to-40°C within 30 min | ISO 12405 |
| UNDOT | UN T1, T2, T3, T4, T5 | UN 38.3 |
| Housing Load | Knee 150kN/m²; Foot 356kN/m² | GMW16390 |
| Corrosion | Salt mist cyclic, test Kb |
IEC 60068-2-52 DNV-GL SFC 2.4 sec 3.10 |
| External Fuel Fire | 130 sec over fuel fire | ECE R100 8E |
| Drop Test | 1.2m onto cement on corner | IEC 62281 |
| EMC | CISPR25; ISO11452; ISO7637; ISO 10605 | |
| Unbalanced Overcharge | 1 cell @ 200% forced overcharge | |
| Forced Internal Coolant Leak | Intentional internal coolant leak | |
| External Short Circuit, Fused | 5mΩ, 100 mΩ | J2929, UN 38.8 |
| External Short Circuit, Unfused | 5mΩ, 100 mΩ | J2464 |
EV Battery Type 2
- Automotive-certified [USABC, IEC, SAE, UN 38.3]
- Energy density up to 150Wh/kg
- High energy & high power density
- Significant volume reduction due to fluid cooling
- Longer calendar & cycle life
- Flexible packaging & Freely scalable system design
- Preserved from electrical and physical abuse
- Long maintenance free periods for lower costs in cycle life
| TECHNICAL DATA | |
|---|---|
| Chemistry | Lithium-ion NMC |
| Energy density | 140 Wh/kg · 240 Wh/l |
| Energy | 2.3 kWh |
| Weight | 17.5 kg |
| Performance nom. | 12 kW |
| Performance max. (10 s) | 18 kW |
| Dimensions (W H L) | 260 x 230 x 160 mm |
| Capacity | 159 Ah / 106 Ah / 53 Ah |
| Voltage | 14,8 V / 22,2 V / 44,4 V |
| Automotive-certified | UN 38.3, IEC 60664, IEC 62660, SAND 2005-3123, UL 2580, ST/SG/AC.10/11/Rev.5 Absatz 38.3, ISO-12405-1:2011, Abschnitt 7.1&7.2, ISO-12405-1:2011, Abschnitt 7.3, ISO-12405-1:2011, Abschnitt 7.6, ISO 26262 / IEC 61508, DIN EN 60529, DIN EN 61373:2011–9, DIN EN 61373:2011-10, SAE J 2464-2009, ECE R100 -TRANS-WP29-2012-102e, ECE R100.02 |
| TECHNICAL DATA | Unit | LITHIUM-ION NANO NMC | ||
|---|---|---|---|---|
| Energy | kWh | 28 | 30 | |
| Weight of battery | kg | 246 | 360 | |
| Energy Density | Wh/kg •Wh/l | 115 • 152 | 82 • 133 | |
| Discharge power cont./max | kW / kW * | 107 / 213 | 92 / 370 | |
| Charge power cont./max | kW / kW * | 57 / 85 | 92 / 153 | |
| Nominal voltage | V | 178 | 266 | 665 |
| Dimensions (Width x Height x Length) |
mm³ | 600x210x1594 | 750x216x154528 | |
| Automotive-certified | DIN EN 61373, DIN EN 60529, DIN EN 50121-3-2, DIN EN 45545-5, ECE R100, SAE J2464, IEC 60068-2-30 |
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EV Battery Type 3
- High discharging C-rate
- Fast DC charging
- High energy density up to 134Wh/kg
- Compact and light design
- Long life cycle
- Industry standard voltages of 24 and 48V
- Maximum durability under extreme conditions
| TECHNICAL DATA | A Type | B Type | C Type | D Type |
|---|---|---|---|---|
| Nominal Voltage | 25.9 V | 51.8 V | ||
| Capacity | 80 Ah | 106 Ah | 80 Ah | 106Ah |
| Energy | 2.07 kWh | 2.74 kWh | 4.14 kWh | 5.49 kWh |
| Usuable Maximum Energy | 1.86 kWh | 2.47 kWh | 3.73 kWh | 4.94 kWh |
| Weight | 18.6 kg | 21 kg | 37 kg | 41 kg |
| Dimensions (W x H x L) | 229 x 324 x 190 (mm) | 229 x 324 x 372 (mm) | ||
| Battery Management System | Inside | |||
Application
Kokam provides Standardized Battery Modules Series of 216, 255, 460 depending on their size, configuration and capacity. Each battery module is used for different applications, and other customized models can be produced upon client’s request.
– ESS(Energy Storage System)
– Telecom UPS
– EV(Electric Vehicle)
– Tram
– Defense
– Aviation
– Marine
– Industrial
– Medical